Flange Insulation Kits

Flange insulation kits are the most widely used form of controlling losses due to corrosion. They can be used to control stray electric currents in piping at oil, gas, water, refinery and chemical plants to increase the effectiveness of Cathodic protection systems and confine or eliminate electrolytic corrosion. Each set is clearly tagged with the flange size, pressure rating, type of insulating sleeve and whether it is a single washer of double washer set

Type of Gaskets

Type E

Type e is a full-faced gasket with the same outside diameter as the flange and precision cut bolt holes. This design facilitates proper alignment of the gasket during installation. Type E gaskets are available in plain face or Neoprene face phenolic as well as a variety of high temperature materials.

Type D

Type D gaskets are specifically designed to fit into the ring groove of ring type joint flanges. They are manufactured of a medium weave, fabric-rein forced phenolic material and are sized to ANSI specifications available in basic oval as well as octagonal shape. Also available are BX gaskets with pressure rating to 15,000 psi.

Type F

Type F gaskets are made to fit the raised face portion of the flange only. As there are no bolt holes in the F gasket, the outside diameter of the gasket falls within the inside diameter of the bolt hole circle. Available in the same materials as the type E gasket.

Type G

Type G is available in both full faced (FF) and inside bolt circle versions (RF) and incorporates an elastomeric sealing ring in the gasket faces. Appropriate selection of insulating and sealing materials provides a versatile set with higher chemical and temperature resistance.

Products

Gaskets
  • Phenolic
  • Neoprene-faced phenolic
  • SONFLON PTFE
  • G7
  • G10
  • G11
  • G11 with steel core reinforced
Sleeves
  • Mylar
  • Nomex
  • G7
  • G10
  • G11
Sleeves
  • Phenolic
  • G7
  • G10
  • G11
Seals
  • VITON
  • NBR
  • EPDM
  • PTEE with spring energized
  • Graphite

Other high temperature materials are available upon request.

Ordering Specifications

Gasket type
  • D
  • E
  • F
  • G
Washer
  • Single washer
  • Double washer
Standard
  • Nomex
  • Phenolic
  • Mylar Sleeve
Type of sleeve
  • Flange Size xx mm
  • Pressure Rating xx mm
  • Material of Seals (Type G)

INSULATING GASKET SPECIFICATIONS

  Plain

Phenolic

Neoprene

Faced

Phenolic

SONFLON

PTFE

G7 G10 G11/G11

With steel core

Dielectric strength Volts/Mil 500 500 350 350 550 550
Compressive strength psi 25000 25000 2300 40000 50000 50000
Water absorption % 1.6 1.6 0.01 0.07 0.1 0.1
Tensile strength psi 20000 20000 1450 25000 45000 43000
Operation temp ℃ -54to+104 -54to+79 -196to+260 -196to+232 -196to+138 -196to+176

SLEEVE MATERIAL PHYSICAL PROPERTIES

  Mylar Nomex G7 G10 G11
Dielectric strength Volts/Mil 4000 400 350 400 400
Water absorption % 0.8 N/A 0.1 0.1 0.1
Operation temp ℃ -59to+149 -54to+232 -196to+232 -196to+138 -196to+176

1/8〃WASHER MATERIAL PHYSCIAL PROPERTIES

  Plain

Phenolic

G7 G10 G11
Dielectric strength Volts/Mil 500 350 550 550
Compressive strength psi 25000 40000 50000 50000
Water absorption % 1.6 0.07 0.1 0.1
Operation temp ℃ -54 to +104 -196 to +232 -196 to +138 -196 to +176

SEALS MATERIAL PHYSCIAL PROPERTIES

  VITON NBR EPDM PTFE/PTFE with spring Energized Graphite
Operation temp ℃ -29 to 177 -54 to 121 -54to149 -196 to 260 -240 to 450

The seals material is designed for type G

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